Design and Analysis of Punch and Die of a Micro Blanking Tool
Ahmad Razlee bin Ab Kadir1, Nurul Na’imy Wan2, Mohamad Sazali bin Said3, Baizura binti Zubir4, Muhammad Zulhusni bin Ibrahim5, Pranesh Krishnan6
1Ahmad Razlee bin Ab Kadir*, Manufacturing Section, Universiti Kuala Lumpur Malaysian Spanish Institute, Kulim Hi-Tech Park, Kulim, Kedah, Malaysia.
2Nurul Na’imy Wan, Head of Technical Foundation Section, Universiti Kuala Lumpur Malaysian Spanish Institute, Kulim Hi-Tech Park, Kulim, Kedah.
3Mohamad Sazali bin Said, Head of Postgraduate Section, Universiti Kuala Lumpur Malaysian Spanish Institute, Kulim Hi-Tech Park, Kulim, Kedah, Malaysia.
4Baizura binti Zubir, Manufacturing Section, Universiti Kuala Lumpur Malaysian Spanish Institute, Kulim Hi-Tech Park, Kulim, Kedah, Malaysia.
5Muhammad Zulhusni bin Ibrahim, Student, Bachelor of Engineering Technology in Mechanical Design, Universiti Kuala Lumpur Malaysian Spanish Institute. Kulim Hi-Tech Park, Kulim, Kedah, Malaysia.
6Pranesh Krishnan, Post Doctoral Researcher, Intelligent Automotive Systems Research Cluster, Electrical Electronic and Automation Section, Universiti Kuala Lumpur Malaysian Spanish Institute, Kulim Hi-Tech Park, Kulim, Kedah, Malaysia.
Manuscript received on November 15, 2019. | Revised Manuscript received on November 23, 2019. | Manuscript published on November 30, 2019. | PP: 827-833 | Volume-8 Issue-4, November 2019. | Retrieval Number: D7416118419/2019©BEIESP | DOI: 10.35940/ijrte.D7416.118419
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© The Authors. Blue Eyes Intelligence Engineering and Sciences Publication (BEIESP). This is an open access article under the CC-BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/)
Abstract: Stamping dies one of the essential industries in engineering. The sheet metal blanking procedure is a shearing operations. In the blanking procedure the sheet metal is detached from the bulky portion of stock through the application of shearing force on the sheet. Nowadays, the increase of gadgets and smart phone is because of the 4th industrial revolution. This situation leads the demand for micro parts that will include in electronic devices. The main problem occurred in sheet metal stamping is damage to the punch after running thousands of stamping process. This paper focuses on designing a micro blanking dieset that meet the industrial demand. The study is conducted using solidworks to design the micro blanking dieset and perform analysis using FEM. The result of FEA will be calculated using e-fatigue to get the lifecycle for the punch.
Keywords: Micro-Blanking, Lifespan, Station Optimisation, Autocad, ABACUS/ CAE.
Scope of the Article: Optical Link Design.